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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation |
| Topic 2: Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - Material selection, properties, and toughness requirements |
| Topic 3: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Documentation and post-work verification |
| Topic 4: Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Records review and baseline data collection - Inspection methods and technique selection |
API Pressure Vessel Inspector Sample Questions:
1. An on-stream inspection can NOT be substituted for an internal inspection unless the remaining life exceeds:
A) 2 years
B) 10 years
C) 5 years
D) 4 years
2. The surface remote from a welded joint is defined as:
A) 2 inches on either side of the weld
B) 1 inch on either side of the weld or twice the minimum thickness whichever is greater
C) For vessels with inside diameters less than 60 inches 20 inches or ½ the vessel diameter
D) 1 inch on either side of the weld or twice the minimum thickness whichever is less
3. Which of the following is not a responsibility of a pressure vessel inspector according to API-510?
A) Documenting inspection findings
B) Performing inspections
C) Ensuring compliance with safety standards
D) Designing pressure vessels
4. As per API 510, what is the maximum allowed time between the testing of pressure relieving devices?
A) Pressure relief valves shall be tested at intervals that are frequent enough to verify that the valves perform reliably
B) 10 years
C) Pressure relief devices must be tested at every shutdown
D) 5 years
5. Describe the challenges and strategies for maintaining API-510 compliance in industries with high turnover rates of inspection personnel.
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: B | Question # 3 Answer: D | Question # 4 Answer: B | Question # 5 Answer: Only visible for members |
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